3D printing techologies
All 3D printing technologies are based on the same principle, which involves gradually layering material on top of each other. However, even in the present day, there is no universal method suitable for all applications. It is necessary to consider what we expect from the printer and what we want to print. The most well-known 3D printing technologies can be divided into three categories based on the form of material printing and its processing:
- Material in the form of filament – material is extruded through a heated nozzle, including FDM and FFF. These can be considered synonymous.
- Liquid material – each layer is cured by a light beam (UV or DLP). This category includes SLA.
- Material in the form of fine powder – material is fused using a laser. Representative technologies include SLS.
2. SLA
Stereolithography is a technology based on the principle of resin solidification using UV radiation. These rays focus on one layer, and once it's completed, they move vertically to the next layer's dimensions. The cured surface is dipped back into the liquid and solidified. Thanks to the precision of UV lasers, these printers can create a relatively smooth and highly detailed surface compared to FDM/FFF technology. However, it takes longer, and the printing area is smaller. A disadvantage is also the higher cost, both for materials and the printer itself.
Digital Light Processing (DLP) is a technology very similar to SLA and is considered a subset of it. It utilizes almost the same principles and materials, but the difference lies in how the resin is exposed. DLP can emit UV rays precisely onto the desired layer arrangement, creating it all at once, unlike SLA, which uses a single-point laser. Due to this feature, DLP can work quickly regardless of the shape or complexity of the object. Another advantage is the possibility of simultaneously printing duplicate models without waiting.
A subcategory is Mask Stereolithography (MSLA), which employs UV LED for exposure. UV light passes only where pixels are displayed on the LCD screen (they shine white) and solidifies the model on those areas. As the display consists of square pixels at a precise resolution, the resolution always matches the LCD screen. For solidifying the entire layer at once, this technology is also time-independent regarding the number of objects.
However, these printers require additional equipment. The model isn't suitable for immediate use after printing, as it's sticky from uncured resin. It's recommended to dip it in isopropyl alcohol to wash away excess resin and then let the model solidify again.
Source: Úvod do 3D tlače - Alena Furdová, Denisa Fialová, Michal Marko, Peter Leško
Zaklad do 3D Tisku s Jozefom Prušom – Jozef Pruša